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2002 Blue Bird All American FE 2002 AAC3605-3706 Bus (School) – Cab Forward

Repair services & inexpensive new parts for 2002 Blue Bird All American FE 2002 AAC3605-3706 Bus (School) – Cab Forward with 5.9L 359Cu. In. l6 DIESEL Turbocharged engine.

The 2002 Blue Bird All American FE, model AAC3605-3706, is a school bus featuring a cab-forward design, powered by a robust 5.9L inline-six turbocharged diesel engine. Known for its durability and capacity to handle extensive daily school routes, this bus operates with a 4 x 2 drive configuration. While it serves as a reliable transport solution, maintaining its performance requires attention to regular diesel engine upkeep and the management of its unique cab-forward design elements.

Common Issues

  • Exhaust manifold leaks due to thermal cycling in diesel engines.
  • Fuel system contamination or clogging, often necessitating regular fuel filter replacements.
  • Brake wear and tear from frequent stopping in school zones.
  • Electrical system issues, including battery and alternator wear.

Maintenance Tips

  • Regularly change the oil and oil filter to keep the turbocharged diesel engine in peak condition.
  • Inspect and clean the fuel system to prevent clogging and improve fuel efficiency.
  • Check brake pads and discs frequently, replacing them as needed to ensure safety.
  • Inspect the electrical system for any signs of corrosion or wear and address issues promptly.

Typical Repair/Ownership Cost Ranges

  • Routine maintenance: $500 - $1,000 annually.
  • Brake system repairs: $300 - $800 depending on parts and labor.
  • Engine repairs (e.g., turbocharger): $1,500 - $3,000.
  • Electrical repairs: $200 - $700, varying with the issue.

Buying Advice (What to Inspect)

  • Examine the service history for regular maintenance records.
  • Inspect the condition of the exhaust and fuel systems for leaks or signs of wear.
  • Check for body rust, particularly around the undercarriage and wheel wells.
  • Ensure all electrical components, such as lights and warning systems, are fully operational.

Frequently Asked Questions

How often should I service the engine? Ideally, you should service the engine every 5,000 to 7,500 miles or as advised by the manufacturer.

What type of oil is recommended for this diesel engine? Use a high-quality diesel engine oil, typically 15W-40, but consult the owner's manual for specifics.

How can I improve the fuel efficiency of my bus? Regular maintenance, including air filter replacements and ensuring proper tire pressure, can enhance fuel efficiency.

What should I do if the engine overheats? Immediately stop the vehicle, allow the engine to cool, and inspect the cooling system for leaks or blockages.

How long do the brake pads typically last? Brake pads generally last between 20,000 to 40,000 miles, depending on driving conditions and usage.

Is it normal for diesel engines to produce black smoke? Some black smoke is typical, but excessive smoke may indicate a problem with the fuel system or turbocharger.

Have Questions about Blue Bird All American FE 2002 AAC3605-3706? Ask the assistant for questions about mileage, performance, repairs, parts, recommended maintenance and more.


Make: Blue Bird
Model: All American FE
Trim: AAC3605-3706 Bus (School) – Cab Forward
Year: 2002

Quick Info

Fuel: DIESEL
Aspiration: Turbocharged
Engine Displacement: 5.9L
Engine CC: N/A
Engine CID: 359
Engine Block Type: L
Cylinder Type: U/K
Cylinders: 6
Drive: 4 X 2
Body Type: Bus (School) – Cab Forward
Doors: U/K

Repair services & inexpensive new parts for 2002 Blue Bird All American FE 2002 AAC3605-3706 Bus (School) – Cab Forward with 5.9L 359Cu. In. l6 DIESEL Turbocharged engine.